Background: Oxidized zirconium (OxZr) was introduced as an alternative bearing for femoral components in total knee arthroplasty (TKA) in an attempt to reduce wear compared with conventional cobalt-chromium (CoCr) alloys.
Questions/purposes: The aim of this study was to compare matched pairs of retrieved OxZr and CoCr components using surface profilometry; specifically, we sought to compare the surface roughness of (1) retrieved OxZr TKA components with retrieved CoCr components; (2) the medial versus the lateral femoral condyles of retrieved components; and (3) unimplanted OxZr TKA components with unimplanted CoCr components.
Methods: Ten retrieved posterior-stabilized Genesis II TKA with OxZr femoral components were identified and matched to retrieved CoCr femoral components by duration of implantation, patient age, and body mass index. A noncontact white light interferometer was used to evaluate surface roughness. One pristine, unimplanted component of each design was analyzed as a control.
Results: The retrieved components showed significantly (p < 0.0001) lower roughness for the OxZr components than the CoCr components. CoCr retrievals showed a significantly greater average surface roughness on the medial condyle. No difference was found between the condyles of the OxZr components. The pristine CoCr implant had a significantly lower surface roughness than the pristine OxZr component.
Conclusions: CoCr roughens significantly more in situ compared with OxZr components.
Clinical relevance: Bearing surfaces are typically damaged in vivo. The extent of damage is variable between patients and implants; however, rougher surfaces should be associated with more wear. Whether the differences observed in our study prove meaningful requires long-term clinical data.